LOLER & PUWER Inspections

Ensuring workplace safety and compliance requires thorough inspections of lifting equipment, crucial for machinery safety and functionality. Formerly called LOLER and PUWER inspections, these are now collectively known as Thorough Examinations, involving detailed assessments of critical components.

What is a Thorough Examination?

Ensuring workplace safety and compliance involves thoroughly examining lifting equipment, which is essential for the safety and functionality of machinery. Previously known as LOLER and PUWER inspections, these examinations are now collectively referred to as Thorough Examinations, encompassing a detailed assessment of various critical components of lifting equipment.
LOLER-PUWER diagram - image supplied by CFTS

LOLER Inspection = Blue
PUWER Inspection = Red

LOLER & PUWER Inspections

A Thorough Examination, mandated by the Lifting Operations and Lifting Equipment Regulations (LOLER) and the Provision and Use of Work Equipment Regulations (PUWER), serves as a statutory requirement for lifting equipment. This examination is akin to a car MOT, providing a comprehensive report on the safety and usability of the equipment. It is important to note that a Thorough Examination differs significantly from routine maintenance inspections, with distinct responsibilities assigned to Competent Persons under the law.

The Role of Competent Persons

The legislation stipulates that a Competent Person, typically an experienced service engineer or examiner with a minimum of 5 years in the forklift industry, is responsible for conducting Thorough Examinations. At our organisation, all engineers undergo rigorous training and hold relevant licenses to ensure the highest standards of inspection. Regular revalidation training is conducted to uphold excellence and exceed industry norms.

Frequency of Thorough Examinations

According to legal requirements, all lifting equipment must undergo a Thorough Examination at least once a year. The frequency of examinations may vary based on factors such as equipment usage, work environment, and configuration. Equipment used for lifting people or equipped with additional attachments necessitates examinations every 6 months. If there are uncertainties regarding the examination schedule for your equipment, our team is readily available to provide guidance and support.

Examination Schemes for Enhanced Safety

An examination scheme outlines a detailed inspection checklist tailored to specific lifting equipment’s operational conditions. This scheme aids in aligning resources with risk levels effectively. Users, owners, manufacturers, or independent parties can develop examination schemes to ensure thorough assessments that may deviate from standard periodic examination intervals.

Addressing Identified Defects

If a Thorough Examination uncovers defects that do not pose immediate safety risks, a Report of Thorough Examination will be issued, highlighting the identified issues and setting deadlines for rectification. It is the user’s responsibility to promptly address the identified defects within the stipulated timeframe. For defects deemed hazardous, the equipment must not be used until the issues are resolved. In cases where equipment is withdrawn due to safety concerns, reports are legally required to be submitted to the relevant authorities.

How it works

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Arrange

Easily book, manage, and securely store your Thorough Examination inspection certificates through our custom-designed online portal.

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Inspect

An engineer from our team will conduct a comprehensive inspection by LOLER and PUWER regulations to ensure the safety and compliance of your equipment.

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Report

Following the completion of an inspection, a Thorough Examination report will be promptly issued. All docs, including the report, is available through our secure portal.

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Thorough Examination

Faults and what they mean

“Once a thorough examination has been completed, a report will be issued. This report will contain a detailed record of any faults found during the examination, along with a code that indicates the severity of the fault. It is important to address these faults in a timely manner to ensure the safety of your operation.

There are four levels of faults that may be identified during an examination: “Now” faults, “A” level faults, “B” level faults, and “C level faults. Each of these levels has its own set of criteria and recommended actions.

“Now” faults
“Now” faults are those that pose an immediate danger to persons or property. This includes measurements that meet or exceed the maximum permissible wear or deviation, such as chains (3%) and forks (10%). Other examples of “Now” faults include excessive damage to components or assemblies, ineffectual steering or brakes, fuel leaks, excessive oil or coolant leaks, excessive distortion, or damage to the structure. In these cases, the equipment will be removed from service (VOR) and the customer, truck user, and any relevant persons will be notified. A notice will also be attached to the equipment, in a prominent position, stating the nature of the fault. A photograph will also be taken for the inspection company’s records.

Beacon and horn faults may be risk assessed by the examiner, depending on site conditions and the use of the equipment. However, it is important to address these faults as soon as possible to ensure the safety of those using the equipment

“A” Level faults
“A” level faults are those that may become a danger to persons or property if not addressed promptly. These include control function and labelling issues that need to be fixed within a maximum of 1 month. While these faults may not pose an immediate danger, it is important to address them as soon as practicable to prevent any potential hazards.
“B” Level faults
“B” level faults are those that may or may not become a danger to persons or property. These include wear of assemblies or components that can continue to be used until the next service period. However, it is recommended to fix or check for any further deterioration during the next service to ensure the safety of the equipment and those using it.
“C” Level faults
Provide feedback on the equipment’s condition and offer recommendations

Who is responsible for a Thorough Examination?

In most cases, the responsibility for ensuring lifting equipment has a valid Thorough Examination report sits with the owner or duty holder of the equipment.

If you hire or lease equipment long-term, responsibility usually transfers to you. For short-term hire, responsibility may remain with the owner—however, it is always important to confirm this at the point of hire.

 

Explore Statutory Inspections Resources and tips

Experienced examiners

All our engineers are not only competent but also fully trained and licensed to carry out inspections on workplace transport. We prioritise continuous professional development through regular revalidation training to guarantee a high standard of work that consistently exceeds industry norms.

What our clients say

"I really want to highlight the outstanding service your engineer Mark Reynolds delivered during his recent visit. Working with him has been such a joy. He went out of his way to be helpful and accommodating, and his kindness towards all our staff members didn't go unnoticed."

Polina Georgiou Love Joes

What our clients say

"I just wanted to say how well our recent inspection went. Your Engineer, Tony knew exactly where each forklift truck is located and just got on with it without any issues at all. Please pass on our appreciation for his brilliantly professional manner and thorough inspection. "

 

High Standards

Our unwavering commitment is to deliver a first-class service that offers excellent value for money. By investing in a team of highly skilled and experienced engineers, we ensure that inspections are completed with professionalism and efficiency. This approach is designed to minimise any disruption and downtime to your operations, allowing for seamless business continuity.

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The UK Material Handling Association (UKMHA) is a non-profit organisation representing all sectors of the UK material handling industry, committed to enhancing standards and providing audit, advisory, and training services

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Thorough Examinations

Thorough Examinations

A Thorough Examination is a mandatory inspection to ensure the safety of lift trucks by checking their mechanical parts, similar to a car MOT. Go digital, go green and protect the trees.